Transmission chains for conveying, lifting, and mechatronics
For the mechanical sector, the third millennium is characterised as the era of mechatronics. Does it still make sense to talk about industrial conveyor chains?
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We have entered an era in which the technologies for power and motion transmission are undergoing profound transformations due to the evolution of materials and modern digital technologies. In the age of mechatronics (the integration of mechanics, electronics, and computer science), it may seem anachronistic to talk about "industrial transmission chains" given their constructional nature. However, these products continue to play an important role in many industrial applications. Let's examine this aspect from two different perspectives.
Why talking about transmission chains might be outdated in the era of mechatronics:
Industrial applications are moving towards increasingly sophisticated and advanced automation solutions;
Next-generation linear actuators enable precise movements, replacing complex mechanical transmissions;
Magnetisation and induction transmission allow contactless power transmission;
Robotic systems operating with brushless motors and servomotors are controlled by highly precise software;
The weight and size of industrial chains can be a limitation in environments where space and energy efficiency are crucial, especially now that everything is trending towards compact design;
Industry 4.0 demands the use of AI, advanced automation, and digital integration, aspects that are far removed from transmission chains.
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Now, let’s analyse why, despite everything, it is far from outdated to talk about transmission chains:
Transmission chains are still crucial in many applications where a robust and durable power transmission is required. Only with properly designed transmission or conveyor chains is it possible to handle heavy loads, especially in challenging industrial environments such as intensive production lines, lifting systems, trolleys and elevators, the mining industry, and the earth-moving machinery sector;
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Mechatronics does not exclude the use of transmission chains; in fact, it integrates them with other technologies. They can be monitored using IoT sensors for predictive maintenance, to detect anomalies or vibrations;
In sectors such as agriculture (e.g., the handling of products or materials, such as food, quarries, etc., in conveyors, or in packaging and packing plants), transmission chains continue to be an economical, easy-to-maintain and easy-to-replacesolution
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Transmission chains are durable and can withstand mechanical stresses that are difficult for more digital solutions to bear;
Transmission chains are flexiblein their applications, especially in linear or rotary movements where the transfer must occur over long distances in working environments where digital technology might not be suitable;
In many sectors such as automotive, lifting, and transportation, a major advantage of chains is that, over time, they can stretch but never break. This helps prevent significant damage.
In conclusion, although mechatronics has introduced more sophisticated approaches, transmission chains are and will remain an optimal solution for certain industrial contexts for a long time, perhaps alongside innovations that can enhance their use, such as electronic control systems and sensors to manage movement and synchronization with other parts of the system.
Francia Srl has made industrial transmission chains its expertise for many decades. Not only through custom-made steel chains, but also thanks to advanced materials such as light alloys or reinforced plastics, and the use of materials that reduce wear and the need for lubrication.
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Transmission chains for conveying, lifting, and mechatronics
For the mechanical sector, the third millennium is characterised as the era of mechatronics. Does it still make sense to talk about industrial conveyor chains?
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